A1 Refereed original research article in a scientific journal

Unveiling crack mitigation pathways in powder bed fusion–laser beam of CM247LC: an operando X-ray radiography study of Hf and nano-Y2O3 additions;




AuthorsFardan, Ahmed; Soundarapandiyan, Gowtham; Pandiyan, Vigneashwara; Van Petegem, Steven; Polatidis, Efthymios; Kazi, Sofia; Goel, Sneha; Pauzon, Camille; Marone, Federica; Mehta, Bharat; Parrilli, Annapaola; Brodin, Håkan; Hryha, Eduard

PublisherSpringer Science and Business Media LLC

Publication year2026

Journal: Progress in Additive Manufacturing

ISSN2363-9512

eISSN2363-9520

DOIhttps://doi.org/10.1007/s40964-026-01876-5

Publication's open availability at the time of reportingOpen Access

Publication channel's open availability Partially Open Access publication channel

Web address https://doi.org/10.1007/s40964-026-01876-5

Self-archived copy’s web addresshttps://research.utu.fi/converis/portal/detail/Publication/526906252

Self-archived copy's licenceCC BY

Self-archived copy's versionPublisher`s PDF


Abstract

Cracking presents a major hurdle for processing non-weldable Ni-base superalloys, such as CM247LC, by powder bed fusion–laser beam (PBF–LB). This study directly observes cracking behavior in standard CM247LC and two admixed alloys (CM247LC + 1 wt.% Hf and CM247LC + 1 wt.% nano-Y2O3) using operando synchrotron X-ray radiography synchronized with acoustic emission (AE). Our real-time data confirm extensive cracking in the standard alloy is identified to be primarily solidification cracking. Both Y2O3 and Hf additions mitigate solidification cracking, though through distinct mechanisms. Nano-Y2O3 addition alters the processing regime from keyhole to conduction mode. Scheil solidification simulations predict a narrower solidification range and lower solidification cracking index (SCI). This indicates that a combination of processing regime shift along with modification in solidification as the primary drivers for crack suppression upon addition of nano-Y2O3, despite increased lack of fusion and complex oxide formation. Hf-addition mitigated cracking via enhanced segregation at interdendritic regions, promoting beneficial carbides and improved liquid backfilling. Scheil simulations for alloy with Hf-addition predicted low SCI compared to standard CM247LC due to increased liquid availability in final solidification stages. These insights highlight that nearly crack-free PBF–LB of non-weldable superalloys can be achieved through both the powder modifications.


Downloadable publication

This is an electronic reprint of the original article.
This reprint may differ from the original in pagination and typographic detail. Please cite the original version.




Funding information in the publication
Open access funding provided by Chalmers University of Technology.


Last updated on 06/08/2026 07:52:40 AM