A1 Refereed original research article in a scientific journal
Unveiling crack mitigation pathways in powder bed fusion–laser beam of CM247LC: an operando X-ray radiography study of Hf and nano-Y2O3 additions; 
Authors: Fardan, Ahmed; Soundarapandiyan, Gowtham; Pandiyan, Vigneashwara; Van Petegem, Steven; Polatidis, Efthymios; Kazi, Sofia; Goel, Sneha; Pauzon, Camille; Marone, Federica; Mehta, Bharat; Parrilli, Annapaola; Brodin, Håkan; Hryha, Eduard
Publisher: Springer Science and Business Media LLC
Publication year: 2026
Journal: Progress in Additive Manufacturing
ISSN: 2363-9512
eISSN: 2363-9520
DOI: https://doi.org/10.1007/s40964-026-01876-5
Publication's open availability at the time of reporting: Open Access
Publication channel's open availability : Partially Open Access publication channel
Web address : https://doi.org/10.1007/s40964-026-01876-5
Self-archived copy’s web address: https://research.utu.fi/converis/portal/detail/Publication/526906252
Self-archived copy's licence: CC BY
Self-archived copy's version: Publisher`s PDF
Cracking presents a major hurdle for processing non-weldable Ni-base superalloys, such as CM247LC, by powder bed fusion–laser beam (PBF–LB). This study directly observes cracking behavior in standard CM247LC and two admixed alloys (CM247LC + 1 wt.% Hf and CM247LC + 1 wt.% nano-Y2O3) using operando synchrotron X-ray radiography synchronized with acoustic emission (AE). Our real-time data confirm extensive cracking in the standard alloy is identified to be primarily solidification cracking. Both Y2O3 and Hf additions mitigate solidification cracking, though through distinct mechanisms. Nano-Y2O3 addition alters the processing regime from keyhole to conduction mode. Scheil solidification simulations predict a narrower solidification range and lower solidification cracking index (SCI). This indicates that a combination of processing regime shift along with modification in solidification as the primary drivers for crack suppression upon addition of nano-Y2O3, despite increased lack of fusion and complex oxide formation. Hf-addition mitigated cracking via enhanced segregation at interdendritic regions, promoting beneficial carbides and improved liquid backfilling. Scheil simulations for alloy with Hf-addition predicted low SCI compared to standard CM247LC due to increased liquid availability in final solidification stages. These insights highlight that nearly crack-free PBF–LB of non-weldable superalloys can be achieved through both the powder modifications.
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Funding information in the publication:
Open access funding provided by Chalmers University of Technology.