Heat flux measurement, a tool for laser beam welding process monitoring – preliminary study




Mityakov, Andrey; Salminen, Antti; Piiroinen, Aki; Ward-Raatikainen, Henry

Nadimpalli, Venkata Karthik; Mohanty, Sankhya; Jensen, Dorte Juul; Defer, Marion Caroline; Pan, Zhihao

Nordic Laser Materials Processing Conference

PublisherIOP Publishing

2025

IOP Conference Series: Materials Science and Engineering

20th Nordic Laser Materials Processing Conference

IOP Conference Series: Materials Science and Engineering

012038

1332

1

1757-8981

1757-899X

DOIhttps://doi.org/10.1088/1757-899X/1332/1/012038

https://doi.org/10.1088/1757-899x/1332/1/012038

https://research.utu.fi/converis/portal/detail/Publication/499792864



Accurate measurement of reflected heat flux in laser welding is critical for process monitoring but remains challenging due to the limitations of traditional techniques. This study introduces transverse heat flux sensors (THFS) based on the Seebeck effect in bismuth single crystals, enabling real-time measurements with nanosecond response times. Experiments were conducted at 1.5 kW (conduction), 5.5 kW (transition), and 9.5 kW (keyhole) power settings. Results showed distinct heat flux differences: 1.25 kW/m2 with ±0.25 kW/m2 fluctuations in conduction mode, decreasing to 500 W/m2 with ±80 W/m2 fluctuations in keyhole mode. Two THFS – one fixed above the focal point and one movable – were used to explore spatial heat flux distribution. This study demonstrates the feasibility of THFS for laser welding monitoring, paving the way for advanced process control through numerical simulations and machine learning.


Last updated on 2025-09-09 at 08:32