A4 Refereed article in a conference publication
Heat flux measurement, a tool for laser beam welding process monitoring – preliminary study
Authors: Mityakov, Andrey; Salminen, Antti; Piiroinen, Aki; Ward-Raatikainen, Henry
Editors: Nadimpalli, Venkata Karthik; Mohanty, Sankhya; Jensen, Dorte Juul; Defer, Marion Caroline; Pan, Zhihao
Conference name: Nordic Laser Materials Processing Conference
Publisher: IOP Publishing
Publication year: 2025
Journal: IOP Conference Series: Materials Science and Engineering
Book title : 20th Nordic Laser Materials Processing Conference
Journal name in source: IOP Conference Series: Materials Science and Engineering
Article number: 012038
Volume: 1332
Issue: 1
ISSN: 1757-8981
eISSN: 1757-899X
DOI: https://doi.org/10.1088/1757-899X/1332/1/012038
Web address : https://doi.org/10.1088/1757-899x/1332/1/012038
Self-archived copy’s web address: https://research.utu.fi/converis/portal/detail/Publication/499792864
Accurate measurement of reflected heat flux in laser welding is critical for process monitoring but remains challenging due to the limitations of traditional techniques. This study introduces transverse heat flux sensors (THFS) based on the Seebeck effect in bismuth single crystals, enabling real-time measurements with nanosecond response times. Experiments were conducted at 1.5 kW (conduction), 5.5 kW (transition), and 9.5 kW (keyhole) power settings. Results showed distinct heat flux differences: 1.25 kW/m2 with ±0.25 kW/m2 fluctuations in conduction mode, decreasing to 500 W/m2 with ±80 W/m2 fluctuations in keyhole mode. Two THFS – one fixed above the focal point and one movable – were used to explore spatial heat flux distribution. This study demonstrates the feasibility of THFS for laser welding monitoring, paving the way for advanced process control through numerical simulations and machine learning.
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