A4 Refereed article in a conference publication

Heat flux measurement, a tool for laser beam welding process monitoring – preliminary study




AuthorsMityakov, Andrey; Salminen, Antti; Piiroinen, Aki; Ward-Raatikainen, Henry

EditorsNadimpalli, Venkata Karthik; Mohanty, Sankhya; Jensen, Dorte Juul; Defer, Marion Caroline; Pan, Zhihao

Conference nameNordic Laser Materials Processing Conference

PublisherIOP Publishing

Publication year2025

JournalIOP Conference Series: Materials Science and Engineering

Book title 20th Nordic Laser Materials Processing Conference

Journal name in sourceIOP Conference Series: Materials Science and Engineering

Article number012038

Volume1332

Issue1

ISSN1757-8981

eISSN1757-899X

DOIhttps://doi.org/10.1088/1757-899X/1332/1/012038

Web address https://doi.org/10.1088/1757-899x/1332/1/012038

Self-archived copy’s web addresshttps://research.utu.fi/converis/portal/detail/Publication/499792864


Abstract

Accurate measurement of reflected heat flux in laser welding is critical for process monitoring but remains challenging due to the limitations of traditional techniques. This study introduces transverse heat flux sensors (THFS) based on the Seebeck effect in bismuth single crystals, enabling real-time measurements with nanosecond response times. Experiments were conducted at 1.5 kW (conduction), 5.5 kW (transition), and 9.5 kW (keyhole) power settings. Results showed distinct heat flux differences: 1.25 kW/m2 with ±0.25 kW/m2 fluctuations in conduction mode, decreasing to 500 W/m2 with ±80 W/m2 fluctuations in keyhole mode. Two THFS – one fixed above the focal point and one movable – were used to explore spatial heat flux distribution. This study demonstrates the feasibility of THFS for laser welding monitoring, paving the way for advanced process control through numerical simulations and machine learning.


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Last updated on 2025-09-09 at 08:32