A1 Refereed original research article in a scientific journal

Testing of additively manufactured aluminium material and cross-sections in compression




AuthorsZhang, Ruizhi; Amraei, Mohsen; Piili, Heidi; Gardner, Leroy

PublisherElsevier BV

Publication year2025

JournalEngineering Structures

Journal name in sourceEngineering Structures

Article number120798

Volume341

ISSN0141-0296

eISSN1873-7323

DOIhttps://doi.org/10.1016/j.engstruct.2025.120798

Web address https://doi.org/10.1016/j.engstruct.2025.120798

Self-archived copy’s web addresshttps://research.utu.fi/converis/portal/detail/Publication/499583923


Abstract

A comprehensive experimental investigation into the mechanical properties and structural performance of square hollow section (SHS) stub columns manufactured by laser beam powder bed fusion (PBF-LB/M) from AlSi10Mg aluminium alloy, has been conducted and is presented herein. A series of tensile and compressive coupons with different build directions, together with six SHS stub columns, were additively manufactured and tested. The PBF-LB/M AlSi10Mg material exhibited good mechanical performance and mild anisotropy, with yield and ultimate strengths of around 280 MPa and 420 MPa, respectively, and fracture strains of between about 4 % and 7 %. SHS profiles were examined to isolate the influence of the manufacturing process, enabling direct comparisons with the performance and design of conventionally produced cross-sections. The PBF-LB/M aluminium SHS stub columns failed by inelastic local buckling and exhibited similar performance to conventionally manufactured aluminium SHS in the slender range, while showing higher normalised load-carrying capacities in the stocky range. Comparisons with the existing design methods indicated that both Eurocode 9 (EC9) and the continuous strength method (CSM) can provide safe-sided resistance predictions, with the CSM yielding more accurate and consistent results.


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Last updated on 2025-01-09 at 14:27