A1 Refereed original research article in a scientific journal
Ablation resistance of metal/ceramic-infused polymer-based coating against high-energy laser
Authors: Pandey, Krishna Kant; Kumar, Varun; Kaur, Sukhsimran; Ahmed, Equbal; Khan, Saiful Wali; Rani, Saleeta; Kant, Ravi; Nirwan, Anju; Kumar, Rohitash; Singh, Harpreet
Publisher: Springer Nature
Publication year: 2026
Journal: Journal of Materials Science
ISSN: 0022-2461
eISSN: 1573-4803
DOI: https://doi.org/10.1007/s10853-025-12081-0
Publication's open availability at the time of reporting: No Open Access
Publication channel's open availability : Partially Open Access publication channel
Web address : https://doi.org/10.1007/s10853-025-12081-0
To address the growing threat of high-energy laser (HEL) attacks, this study focuses on developing phenolic resin-based composite coatings reinforced with various metallic and ceramic fillers. Among the formulations tested, the aluminum–molybdenum diboride (Al + MoB2) composite coating exhibited the most promising laser ablation resistance. While pure aluminum displayed the highest reflectivity and alumina the lowest, the introduction of MoB2 into the aluminum matrix significantly reduced reflectivity without compromising thermal performance. The Al + MoB2 coating demonstrated the lowest backside temperature rise and minimal weight loss during laser exposure, indicating excellent thermal barrier characteristics and high resistance to material degradation. This superior performance is attributed to the high thermal stability and char-forming capability of MoB2, which helps dissipate energy effectively while maintaining structural integrity. In contrast, the pure alumina coating, despite its low reflectivity, resulted in a higher backside temperature—likely due to its higher thermal conductivity and direct energy transfer. Overall, the Al + MoB2 composite offers a favorable combination of reflectance control, thermal insulation, and durability, positioning it as a strong candidate for protective coatings against HEL threats in defense and aerospace applications.
Funding information in the publication:
This work was funded by the financial supports Defence Research and Development Organisation (DRDO), India (File No. DGNSM/DLJ/PROC(PRR)/24-5-007).