A1 Refereed original research article in a scientific journal

Application of microreactor technology to dehydration of bio-ethanol




AuthorsSuerz Rossana, Eränen Kari, Kumar Narendra, Wärnå Johan, Russo Vincenzo, Peurla Markus, Aho Atte, Murzin Dimitry Yu., Salmi Tapio

PublisherPERGAMON-ELSEVIER SCIENCE LTD

Publication year2021

JournalChemical Engineering Science

Journal name in sourceCHEMICAL ENGINEERING SCIENCE

Journal acronymCHEM ENG SCI

Article numberARTN 116030

Volume229

Number of pages15

ISSN0009-2509

eISSN1873-4405

DOIhttps://doi.org/10.1016/j.ces.2020.116030


Abstract

Dehydration and etherification of bio-ethanol was studied in a microreactor using c-alumina, H-Beta-38 and Sn-Beta-38 as catalysts. An extensive series of kinetic experiments was carried out in the microreac-tor device operating at ambient pressure and temperatures 225-325 degrees C.

The H-Beta-38 catalyst coated microplates exhibited the highest production rate of ethene. While the fresh H-Beta-38 catalyst allowed complete conversion of ethanol and 98% selectivity towards ethene, the catalyst deactivated significantly with time-on-stream. Diethyl ether was the dominating co-product, whereas trace amounts of acetaldehyde were detected in the experiments.

Based on the kinetic studies, thermodynamic analysis and catalyst characterization results obtained with SEM-EDX, TEM, nitrogen physisorption, FTIR-Pyridine and white light confocal microscopy, a surface reaction mechanism was proposed. The fundamental hypothesis of the reaction mechanism was the coexistence of two kinds of active sites on the catalyst surface, namely the Brønsted sites promoting dehydration and the Lewis sites responsible for etherification. The Brønsted sites deactivate, whereas the Lewis sites are more stable, which leads to a shift of the product distribution during long-term experiments, from ethene to diethyl ether. The rate equations were implemented in the microreactor model. The kinetic and adsorption parameters included in the model were estimated by non-linear regression analysis. The experimental data were satisfactorily described by the proposed mechanism. The work demonstrated that microreactors are strong tools in the determination of catalytic kinetics and catalyst durability. 



Last updated on 2024-26-11 at 19:12